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Adhesion Testing

Adhesion Testing
  • Prevent Costly Failures – Poor adhesion leads to peeling, blistering, and delamination—risks that can halt projects or damage reputation.

  • Meet Standards & Specifications – Many industries require adhesion testing to ISO, ASTM, and BS EN standards for compliance and quality assurance.

  • Support Warranty & Contracts – Documented adhesion results provide traceable proof for customers, auditors, and regulators.

  • Optimise Application Process – Testing highlights where surface prep, primers, or application methods need improvement.

  • Confidence in Coating Longevity – Adhesion strength directly impacts how coatings perform against wear, corrosion, and environmental stress.

  • Exclusive UK Distributor of DeFelsko – Genuine instruments with full local support since 1998.

  • DeFelsko Authorised Service Centre (DASC) – Factory-approved calibration and repair carried out here in the UK.

  • Wide Range of Solutions – From portable pull-off testers to simple cross-hatch cutters, we offer the right tool for every job.

  • Fast UK Turnaround – Most services and calibrations completed within one working day.

  • Traceable Certificates Included – Every tester supplied or serviced comes with a calibration certificate traceable to UKAS/NIST/PTB.

  • Local Expertise – Speak directly to our UK technicians for advice on selecting and using adhesion testers.

  • Calibration & Recalibration – Ensure results remain precise and compliant with international standards.

  • Repair & Maintenance – Genuine parts and factory-approved service keep your instruments performing like new.

  • Training & Guidance – From proper pull-off technique to interpreting cross-hatch results, we support your team on site and in the lab.

  • Preventative Care – Extend instrument life with regular servicing and handling advice.

  • Firmware & Software Updates – Keep PosiTest AT models current with the latest features and compatibility.

Helpful Adhesion Testing Videos

Please view our helpful instructional videos on the DeFelsko PosiTest Adhesion Testers

PosiTest AT Series 10:02

This overview of the PosiTest® AT Pull-Off Adhesion Tester explains the general operation and procedure of performing an adhesion test.

Manual Adhesion Tester 9:29

Instructional video for the PosiTest AT-M Manual Adhesion Tester

Auto Adhesion Tester 0:24

A short video clip of the PosiTest AT Automatic Adhesion Tester

Adhesion Test Method Comparison

Which Adhesion Test Method is Right for You?

Choosing between cross-hatch and pull-off testing depends on your project, substrate, and reporting needs. Use the guide below to compare the three main options we supply — from quick visual checks with the PosiTest CH, to full quantitative pull-off testing with the PosiTest AT-M or AT-A. This table will help you decide which instrument best fits your application.

Feature Cross-Hatch (PosiTest CH) Manual Pull-Off (PosiTest AT-M) Automatic Pull-Off (PosiTest AT-A)
Test Method Lattice cut + tape removal Hydraulic pull using manual pump Hydraulic pull with electronic pump
Result Type Qualitative (visual grade) Quantitative (MPa / psi value) Quantitative (MPa / psi value)
Best For Paints, lacquers, and powder coatings on rigid substrates Protective coatings on metals, wood, and concrete High-precision inspections on structural coatings
Standards ISO 2409, ASTM D3359 ISO 4624, ASTM D4541, EN, BS ISO 4624, ASTM D4541, EN, BS
Advantages – Fast and inexpensive
– Simple to use
– Ideal for routine checks
– Portable and rugged
– Cost-effective
– Reliable in field conditions
– Highest consistency
– Eliminates operator influence
– Advanced data storage & reporting
Limitations – Visual only, no numeric value
– Not for thick/flexible/brittle coatings
– Requires manual pumping
– Slightly more operator-dependent
– Higher cost
– Requires battery charging
Data Handling None (visual classification) Stores up to 200 readings
USB export via PosiSoft
Stores up to 100,000 readings
USB, WiFi & Bluetooth connectivity
Typical Applications Production lines, quality control checks, automotive, appliances Routine field inspections, concrete overlays, protective steel coatings Critical inspections, aerospace, marine, oil & gas, compliance audits

Our Adhesion Testers

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